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How-is-cellular-concrete-made?

How is cellular concrete made?

Cellular concrete is a building material with high strength and excellent thermal insulation properties. It has found wide application in construction. How is this material formed? Does it actually save energy and materials, while ensuring the soundness of the structure?

We answer this question in today’s post. Find out why cellular concrete blocks are so resistant to harsh conditions.

How is cellular concrete made step by step?

The process of producing cellular concrete begins with mixing the basic ingredients: cement, sand, water and a foaming component. The most commonly used foaming material is aluminum powder. Under the influence of a chemical reaction, it emits hydrogen.

This gas causes the concrete mass to expand, forming a cellular structure. Alternatively, sulfate powders or organic substances are also used to foam concrete.

Cellular concrete – how is it hardened?

After mixing the ingredients, the concrete mass is poured into molds. There, under the influence of a chemical reaction, expansion takes place and a porous structure is formed. It is important that the foaming process is carried out in a controlled manner in order to obtain the optimal properties of the material.

After molding and foaming, the concrete undergoes a hardening process. This one can take from a few hours to several days. It depends on the ingredients used and environmental conditions. Once the hardening process is complete, the cellular concrete blocks are ready for use.

Cellular concrete blocks – advantages

The use of cellular concrete in construction is versatile. Thanks to its microporous structure, it provides excellent thermal insulation. This saves energy, especially for residential buildings. In addition, the lightness of the material facilitates installation work. It reduces the load on the structure. Cellular concrete is used in the construction of load-bearing walls, ceilings, and thermal insulation.

It is worth noting that cellular concrete is also environmentally friendly. And this is because it is produced from natural ingredients. Its production uses less energy and water than traditional concrete.

Why should you use cellular concrete?

Cellular concrete is an innovative building material. It has exceptional thermal insulation and strength properties.

The process of its production is based on the proper folding and foaming of the concrete mixture. And this results in a lightweight, durable and energy-efficient material. This makes it ideal for a variety of construction applications.

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